Optimize mechanical operations with our computerized numerical control (CNC) programming that numerically controls the machining operations with a set of programmed commands. Our CNC programming and verification solutions include tool path generation, cut sequences documentation, APT programming, CNC program optimization, post-processor development, adaptive programming for repair and salvage of components and virtual machine modeling and simulation.

Plan manufacturing processes with detailed work instructions. We integrate design and manufacturing functions by converting specifications into process plans and using design-for-manufacturability studies. Our solutions include manufacturability studies, integrated manufacturing process planning, assembly process planning, process failure mode analysis, manufacturing process review and optimization, change management, repair process planning, and 3D modeling and drafting to support graphics for shop operation sheets.

Develop working models of products or components to test a concept or design by utilizing the latest rapid-prototype technologies and conventional methods. Cyient’s material experience spans from sheet-metal components, plastics, and rubber, to advanced materials like ceramics and polymers. We provide prototype support for functional and performance testing, tolerance and fitment checks, product mock-ups and proofs of concepts, and design verification and validation.

Determine the right product or component price based on the cost of raw material, manufacturing, and other overheads. We provide should-costing services across the product cost life cycle—from design to supply chain. Cyient implements conventional techniques as also scientific methods for performing should-cost analysis.

Get support for cutting tool design and selection, inspection gauges, jigs, and fixtures design and testing fixtures with our end-to-end tool design and development solutions. We also offer consultation on choosing the most suitable tooling for specific operations. Our collaboration with premier tool design research institutions enables us to stay in sync with the latest technologies and trends in tool design.

Identify the right vendors and manage their performance for best outcomes with Cyient’s support for vendor management (VM) process, and its overall execution. We also help our clients measure VM implementation KPIs and use them to manage risks associated with vendors. Our VM process solutions include vendor sourcing, qualification and evaluation support, development, monitoring and control, and supplier transition management.

Procure support for assembly process plan migration, discrepancy resolution, validation, and testing of assembly process planning tool enhancements, process failure mode analysis (PFMEA), process validation and approval, assembly simulations and digital mockups (DMU), and assembly process plans. Cyient specializes in various assembly process planning activities and updates assembly processes to support initiatives for accurate production with minimal iterations, and easy V&V.

Leverage Cyient’s first-article-inspection (FAI) methodology to ensure that all engineering design and specification requirements are correctly understood, accounted for, verified and documented. Our FAI services follow the guidelines of the International Aerospace Quality Group (IAQG), and they entail FAI planning and review, full inspection-planning report, supplementary and partial FAI report, and training material for FAI planning and analysis.

Enable your operators to work on the production line without interruptions and with real-time status highlights. With our ANDON process control and communication system, we undertake continuous monitoring of assembly-line process interruptions, fault communication to respective departments, coordination with support groups for issue resolution and failure report generation for weekly and monthly analysis of top causes of failure.