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  • Product engg_MEO 1-1 product engg_MEO
    Manufacturing
    Engineering
    and Operations

Unlocking Manufacturing Excellence for Safer, Efficient, and Intelligent Engineering

With the global manufacturing industry projected to soar to $44.5 trillion by 2030, the demand for large-scale transformation in manufacturing is at an all-time high. To achieve true manufacturing excellence, companies must maximize throughput, streamline intra- and inter-workspace logistics and ensure operator safety—all while controlling costs and reducing inefficiencies. Advanced solutions in process design, CNC programming, and assembly engineering offer a powerful pathway to this goal. By embracing these innovations, companies can drive transformative gains: reducing total cost of ownership, boosting production output, and eliminating process delays—setting a new standard for operational excellence.

Transform Operations and Elevate Performance with Integrated Solutions

Leverage our decades of experience and deep technological expertise in manufacturing engineering to overcome complex challenges and drive measurable improvements across operations. From enhancing product quality to optimizing production workflows, our solutions help businesses streamline processes, reduce costs, and stay competitive in a world that demands agility and precision. Cyient’s manufacturing engineering solutions have helped our customers achieve up to 30% reduction in total cost of ownership, a 20% increase in manufacturing output, and significant reductions in process lags, supporting them in realizing their operational goals.
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Digital Twin &
Digital Thread

Integrate digital solutions and frameworks across design, production, and maintenance, laying the foundation for Digital Thread and Digital Twin and enabling seamless information sharing among people, machines and sensors.

Group 586

Process
Planning

Plan manufacturing processes with detailed work instructions, integrating design and manufacturing functions by converting specifications into process plans. Our solutions encompass manufacturability studies, process planning, process failure mode analysis, and 3D modeling and drafting to support graphics for shop operation sheets.

Group 587

Supply Chain

Enhance inventory forecasting, prevent stock-outs, and provide connected inventory management with increased operational visibility, and synchronized supply chains. Gain valuable insights into inventory, logistics optimization and supplier sourcing, leveraging domain expertise, digital tech and data science.

Group 588

Tool Design and Development

Ensure support for cutting tool design, inspection gauges, jigs, fixtures, and testing setups through end-to-end tool design and development solutions. Offer consultation for choosing the most suitable tooling for specific operations.

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Assembly Engineering

Gain support for assembly process plan migration, discrepancy resolution, validation, and testing of tool enhancements, along with process failure mode analysis (PFMEA) and process validation. With assembly simulations, digital mockups (DMU), and comprehensive assembly process plans, streamline production with high accuracy.

Group 590

Industry 4.0

Address smart manufacturing needs with IoT, cloud computing, cyber security and AI/ML solutions. Enable real-time data analytics, alerts and predictive maintenance with certified IoT Gateways and IoT Cloud Platforms. In addition, accelerators for Factory Process Automation, Safe Workplace Platform and Digital Thread, support the rapid deployment of Industry 4.0 services.

In the Spotlight

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Enhancing Fighter Jet Production with Advanced Drill Jigs and Multi-Component Mounts

Designed and manufactured advanced drill jigs and multi-component mounts, streamlining fighter jet production for a defense company. In addition, enhanced operational efficiency with an advanced system to drill more than 40 components—a single stand to mount all jig plates with different setups.

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Developing Cost Insights to Ensure Better Product Understanding for a Leading Agricultural OEM

Conducted should-cost analysis and developed cost estimation models for a leading agricultural equipment producer, optimizing manufacturing and assembly processes for over 10,000 components.

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Managing End-to-End Vendor Operations for an Aero Structures Firm

Performed end-to-end vendor management operations for an aero-structures company, optimizing the production of 18 CNC machines from manufacturing drawings to final shipping.

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Streamlining Assembly for an Aero Engine Manufacturer, resolving over 800 Discrepancies

Streamlined assembly process plan and fixed assembly issues for an aero engine manufacturer, addressing over 800 discrepancy resolution requests.

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Ensured Annual Savings of Over 1 Million USD with a Teardown and Should-Cost Solution

Developed a cost benchmarking and should-costing solution for the legacy fuel nozzle of an aero engine manufacturer. With reverse engineering, BOM study, material analysis, and laser scanning, developed 3D models of nano-machined components to estimate the true product cost and identify the ideal global supplier, reducing costs by 30% on 10,000 units annually.

Drive Operational Efficiency and Cost-Savings
with Innovative Solutions

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Localization of
Products

Streamline supplier identification, should-cost analysis, and end-to-end coordination from prototyping to production, achieving 30-40% cost savings. Reverse engineering and strategic design adjustments further optimize product costs, ensuring localized efficiency.

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Automation of Processes

Through targeted automation initiatives and open innovation challenges, identify and implement opportunities across MRO operations, FAI forms creation, and document revision validation, realizing 30% cost reductions and operational improvements.

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Paperless Factory

Powered by the PTC ThingWorx IoT platform, this accelerator automates daily tasks, enhances decision-making, and enables predictive and historical analysis for operators, supervisors, and managers, boosting factory efficiency.

Patented Solutions

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Universal Aero Engine Assembly and Transportation Stand

In aerospace MRO centers, engines from different models often require separate stands due to size variations, causing delays. Our patented solution—universal aero engine assembly and transportation stand—eliminates this bottleneck with a stand that accommodates multiple engine models in both vertical and horizontal orientations, streamlining assembly, transport, and maintenance

Make the shift to
INTELLIGENT ENGINEERING

Contact Us